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Zebra PolyPro 4000D
2 x 1.25 – Desktop
10028821

SKU: 10028821

2 x 1.25, 2189 labels/roll, 8 rolls/case. Pricing is per case.

Synthetic direct thermal with added image protection
Improved scuff resistance for handling environments
All-temp adhesive for freezer labeling
Ideal for logistics and cold storage applications

Labels/Roll: 2,189 labels

Rolls/Case: 8 rolls

Total Labels/Case: 17,512 labels

i This item is sold by the case

Price/Case: $207.84

Price/Roll: $25.98

Price/M (1,000 labels): $11.87

Price/Label: $0.01

$207.84 per case

Quantity (Cases)

= 17,512 labels - (8 rolls) - Total: $207.84

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Zebra PolyPro™ 4000D with Protective Overvarnish

Enhanced Print Protection • Synthetic Direct Thermal • Freezer-Ready Performance

Zebra PolyPro™ 4000D with protective overvarnish combines synthetic durability with improved resistance to scuffing and handling, helping preserve barcode quality in demanding workflows.

This matte polypropylene direct thermal material eliminates ribbon changes while delivering improved durability and moisture resistance compared to paper labels.

With a minimum application temperature of –40°F and service range down to –65°F, the material performs reliably in freezer environments but is not recommended for long-term outdoor exposure.

Key Features

Matte polypropylene direct thermal facestock
Protective overvarnish for print durability
All-temperature acrylic adhesive
Freezer performance
FDA indirect food contact compliant

Ideal Applications

Cold storage labeling
High-handling package labeling
Indirect food labeling
Healthcare environments

Let’s Talk!

PaladinID can supply this material in custom sizes and configurations.

📞 888.972.5234
✉️ Email us
📅 Discovery Call

FAQs: Zebra PolyPro 4000D with Protective Overvarnish

1) What does the protective overvarnish do?

Improves resistance to scuffing and handling.

2) Does this label require a ribbon?

No, direct thermal printing requires no ribbon.

3) Is the label waterproof?

Improved moisture resistance but not designed for prolonged submersion.

4) Can this material be used in freezer environments?

Yes, suitable for refrigerated and freezer labeling.

5) Is this suitable for outdoor use?

No, not recommended for extended outdoor exposure.

6) What surfaces work best?

Corrugate, plastics, and metal packaging surfaces.

7) Does overvarnish affect barcode scanning?

No, it helps protect the image while maintaining readability.

8) Is the material food-safe?

Yes, FDA indirect food contact compliant.

9) Can the labels be fanfolded?

Yes, compatible with fanfold configurations.

10) Can this material be customized?

Yes, custom sizes and formats are available.

Need Help?

Call: 888.972.5234

Email: [email protected]

Download Data Sheet (PDF)

Zebra PolyPro 4000D (with Protective Overvarnish) – FAQ’s

1. What is the Zebra PolyPro 4000D label with protective overvarnish used for?

The Zebra PolyPro 4000D with protective overvarnish is designed for durable direct thermal labeling applications where labels need more protection from abrasion and handling than standard direct thermal paper labels.

2. Is the Zebra PolyPro 4000D label a direct thermal label?

Yes. The PolyPro 4000D is a direct thermal label, meaning it prints without a ribbon. The printer’s thermal printhead activates the label coating to produce text and barcodes.

3. What does “protective overvarnish” mean on a label?

A protective overvarnish is a clear coating applied to the label surface that helps protect printed information from scratching, smearing, and abrasion during handling.

4. What material is used in Zebra PolyPro 4000D labels?

These labels are made from white matte polypropylene, a synthetic material that provides improved durability compared with paper labels, including resistance to tearing and moisture.

5. What type of adhesive does the Zebra PolyPro 4000D label use?

The label uses a permanent acrylic adhesive designed to adhere securely to a wide range of packaging materials such as plastic containers, corrugated boxes, and product packaging.

6. Are PolyPro 4000D labels more durable than standard direct thermal paper labels?

Yes. The polypropylene face stock combined with the protective overvarnish provides improved resistance to abrasion, moisture, and handling compared with standard direct thermal paper labels.

7. What industries commonly use PolyPro 4000D labels?

These labels are commonly used in warehousing and logistics, retail product labeling, manufacturing operations, shelf and bin labeling, and inventory tracking.

8. Can Zebra PolyPro 4000D labels be used on curved surfaces?

Yes. The flexible polypropylene material allows labels to conform to slightly curved surfaces such as bottles, containers, and plastic packaging.

9. Are Zebra PolyPro 4000D labels resistant to moisture or chemicals?

Yes. The polypropylene material provides good resistance to moisture and mild chemicals, helping maintain barcode readability during normal handling.

10. What printers are compatible with Zebra PolyPro 4000D labels?

These labels are designed for direct thermal barcode printers, including many Zebra desktop, industrial, and mobile printer models used in retail and warehouse environments.