Master Halco Case Study: Master Halco Finds the Perfect Outdoor Labeling Partner with PaladinID

Fence Manufacturing and Distribution

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At a Glance

Industry: Fence Manufacturing and Distribution
Challenge: Replacing discontinued Zebra ThermaLock 4000D label with a durable outdoor solution for mobile printing Solution: ThermaShield 2.0 direct thermal BOPP labels, blanket order inventory system, multi-location distribution Results: Reliable outdoor labeling, faster order turnaround, scalable solution supporting national growth

Master Halco, a leading fencing manufacturer and distributor, found themselves in a difficult situation when Zebra’s ThermaLock 4000D label material was discontinued. Their operations depend on rugged, mobile label printing in the field—label performance is critical. Without a durable, weather-resistant direct thermal label that could withstand the outdoor elements, their supply chain risked serious delays.

Like many companies facing similar issues, Master Halco needed a new solution—fast.

Solution: ThermaShield 2.0 from PaladinID

That’s when Master Halco reached out to PaladinID, and we were ready with an answer: ThermaShield 2.0.

ThermaShield 2.0 is a next-generation direct thermal BOPP label, specifically engineered for outdoor durability and mobile printing. After one year of extensive field testing, the results spoke for themselves. The labels held up in extreme conditions—heat, cold, sunlight, and moisture.

PaladinID was awarded the label contract and began a new partnership that went far beyond a simple product replacement.

Results: Scalable Growth and Reliable Supply

What began with a single label evolved into multiple label sizes and materials customized for different applications across the country. As Master Halco expanded its operations, PaladinID scaled right alongside them.

To streamline the ordering process and maintain cost efficiency, we implemented a blanket order and inventory program:

  • Labels are manufactured in bulk and stocked in our facility
  • Each Master Halco branch can place orders via phone or email
  • Branches benefit from volume pricing, even on smaller quantities
  • Orders ship in just 1–2 business days

This flexible, just-in-time label supply model has proven to be a cost-effective, scalable, and stress-free solution for a rapidly growing company.


Looking Ahead

Today, PaladinID continues to support Master Halco as they grow and open new facilities across the U.S. With ThermaShield 2.0 and a customized supply chain solution, their labeling process is future-ready, reliable, and efficient.


Need a Durable Outdoor Labeling Solution? Let PaladinID help you transform your labeling process with ThermaShield 2.0 and expert guidance. 📞 Call us today at 888.972.5234 or visit PaladinID.com to learn more.

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